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WRX Turbo Notch gone balls deep with the Porsche bits again
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Kai
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PostPosted: Thu Mar 16, 2017 10:16 am    Post subject: Reply with quote

TonzMagonz wrote:
Splined shafts look good..
Are you able to say what they are from.?
I'm looking to do the same with a gearshift linkage.
Cheers Tony



Hi Tony,

Thanks, was a nice little project. Would have been nice to have a lathe available but I'm happy with it regardless.

Everything came from eBay.

Shaft

https://www.ebay.co.uk/itm/152137085116


UJ's

https://www.ebay.co.uk/itm/152390880188


Sleeve

https://www.ebay.co.uk/itm/390866464962




The shaft is available in various lengths from eBay and places like Car Builders Solutions. With my Shifter linkage I welded a spline into the end of the VW rod.
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TonzMagonz
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PostPosted: Fri Mar 17, 2017 6:21 am    Post subject: Reply with quote

I like the splined idea..Wish I had done that before I did this..

[/img]
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Kai
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PostPosted: Fri Mar 17, 2017 8:02 am    Post subject: Reply with quote

Looks functional that. Mines not much prettier tbh. I like the idea of the double joints. Mine has a single joint which means the rod is able to swing out to along a wide arc. It doesn't catch anything but it is super tight in the gearbox tunnel.

That's a subaru box right??
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TonzMagonz
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PostPosted: Sat Mar 18, 2017 1:24 am    Post subject: Reply with quote

Yep..
Subarugears 5 Speed with LSD..
Hooked up to an '08 R32 Golf motor..



Currently need to cut and rotate join between Uni's because I cant get full
gear selection without Bugtech shifter hitting stops..
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Kai
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PostPosted: Sun Mar 19, 2017 8:30 am    Post subject: Reply with quote

That looks aggressive from behind. I like it


TonzMagonz wrote:

Currently need to cut and rotate join between Uni's because I cant get full
gear selection without Bugtech shifter hitting stops..


With my empi shifter (pretty sure same with all shifters) you have to increase the hole size where the shifter ball protrudes allowing it more room to swing and reach all the gears. Sure it states that on the subaru gears website.

What do you do for the speed sensor? Just curious as I'd imagine the vw engine still requires one.

Have you a link to your build?
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Kai
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PostPosted: Sun Mar 19, 2017 8:30 am    Post subject: Reply with quote

Well it appears nowadays there isn't much to do to the car apart from hunt down annoying rattles. Happy days.


Found this, the exhaust hanger was slightly rubbing against the rear bumper resulting in a terrible squeaking noise.


Shortened





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TonzMagonz
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PostPosted: Sun Mar 19, 2017 10:42 pm    Post subject: Reply with quote

Kai wrote:
That looks aggressive from behind. I like it


TonzMagonz wrote:

Currently need to cut and rotate join between Uni's because I cant get full
gear selection without Bugtech shifter hitting stops..


With my empi shifter (pretty sure same with all shifters) you have to increase the hole size where the shifter ball protrudes allowing it more room to swing and reach all the gears. Sure it states that on the subaru gears website.

What do you do for the speed sensor? Just curious as I'd imagine the vw engine still requires one.

Have you a link to your build?


Thanks for the tip.. I'll look into enlarging the floor hole.
Not sure if speed sensor required on this motor but will know this week when auto elec comes to wire everything up.
Not a lot on my build thread in way of pictures but check Kool Rides --> KOM811 My first Kombi..
Just worked out how to post pics on this site so hope to add more from now on..
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Kai
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PostPosted: Mon Mar 20, 2017 11:34 pm    Post subject: Reply with quote

The penny had dropped, I have seen your thread before but never looked st your instagrdm pictures. Bus looks like a weapon
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PostPosted: Mon Mar 20, 2017 11:52 pm    Post subject: Reply with quote

Since my MOT, I've been apprehensive to admit it to myself ( and everybody else) but the cars been down on power. If I think back I'm sure I felt something pop as it came on boost but could just be in my head. So since then I've been searching on subaru sights for my symptoms which are, drives fun off boost, as approaching boost car would make a jet engine whooshing noise, power would instantly cut out. I know it's not ECU fuel cut as the stopping of power is different plus the engine light isn't coming on. Knowing my engine very well I diagnosed it being either A. Buggared dump valve stuck open leaking boost pressure or B. Stuck open waste gate, everything pointed due to the whooshing sound of losing boost pressure. Pulled off all the pre turbo pipe work, nothing. Pulled out the boost control solenoid and cleaned it, nothing to report, found a small split which I'm not sure I would say could cause an issue ( certainly not to the degree I was experienceing) which is pre turbo but post air flow meter. Checked the dump valve, all looked good. , check intercooler pipe work which looked ok. Then, looking at my engine, behind absolutely EVERYTHING on the engine lies the turbo outlet feeding the chargecooler inlet. It's literally behind everything. Found this sucker.




Took me longer to get the pipe back on then it did to investigate this problem and repair the rest of the things. Total swine. All sorted now, reset the ECU and its back boosting properly. Been out and done 15 miles before I made myself pull over and adjust my headlights. I love my LED headlights but have always found the full beam to be pants. Well it makes a big difference after adjusting them. Can see so much better and the full beam is actually very good. Very pleased with my results. Annoying rattle number two also fixed tonight, emptied the ash tray.... and found £4.50 Grin
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TonzMagonz
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PostPosted: Tue Mar 21, 2017 2:16 am    Post subject: Reply with quote

Kai wrote:
The penny had dropped, I have seen your thread before but never looked st your instagrdm pictures. Bus looks like a weapon


Hopefully it goes as well as the effort taken to complete it..

Not saying it will happen again but I have been advised to use the race style clamps to avoid the problem you had..
This type.
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Kai
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PostPosted: Mon Sep 11, 2017 1:53 pm    Post subject: Reply with quote

Stanford hall,

I never made it in the Notch.









I have a OE screen up in the loft but managed to bag a laminated screen from a mate for £40 notes. It's installed now be it this happened months ago. Plenty to update you on.


The eagle eyed may notice I'm up loading picture via the samba. Been searching for an alternative to photobucket. Not as convenient up loading from my phone but means I can up date this thread.
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PostPosted: Mon Sep 11, 2017 1:55 pm    Post subject: Reply with quote

Screen came out, glass everywhere








Worse still, the glass went into the fresh air vent, meant I've had to remove my smith's mini heater matrix to get into the area to remove the glass pieces.

Took this opportunity to flip the matrix over placing the outlets on the other side. This means I have freed the area above the clutch pedal from my coolant pipes.








Had to remake some pipes









Windscreen installed




It's a good fit but the rubber still requires adjusting in one corner. I installed this alone but could definitely need another pair of hands when I eventually get round to another attempt at getting this right.


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